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C.R. ONSRUD CNC 5-Axis Hybrid Mill Series

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Call Scotty at 770-683-7150 for More Information
0.00 LBS


Product Description

A CNC machine tool that combines the best qualities of the CNC Router and the CNC Mill, deserves it's own unique classification.  So, what's a suitable name for this group of machines?  Since it's More than a mill, certainly not just a router, and doesn't fit into any existing machine categories or descriptions; the Hybrid Mill creates a class all it's own.    

It would be understating the Hybrid Mill to classify it as just an Elite CNC Router.  To start with, the Hybrid Mill boasts a much larger frame, wider bearing spacing, heavier components, and tighter tolerances than are found on even the most "elite" CNC Routers.  Unlike Routers, the Hybrid Mill also comes fully enclosed and ready for wet, dry, mist, or MQL machining with options for flood coolant either around the tool, or through the tool.  Like the Hybrid Mill, Routers boast flexible and innovative universal vacuum part holding methods, quick set-ups & tear-downs, and very attractive pricing.  A Hybrid Mill also has options for t-slot tables, custom bolt patterns, or steel tables.  So, it delivers the part holding flexibility as a router, but with the increased table load-bearing capability required for larger and heavier work-pieces & tooling.  With up to twin 33HP spindles, twin 24 position HSK-63A dual arm rapid changers available, and a frame engineered to be large enough & rigid enough to handle it all; a Hybrid Mill far exceeds the capabilities of routers.

But, just calling this machine a Mill, doesn't give you an accurate expectation of its flexibility & capabilities.  Mills typically have many limitations that by design, a Hybrid Mill doesn't.  Hybrid Mills aren't limited by small table sizes & restricted work envelopes.  Twin tables with pendulum processing for 100% spindle utilization are standard.  Plus, the smallest table sizes offered on a Hybrid Mill are over 5 feet by 8 feet with over 3 feet of Z clearance.  This provides a standard work envelope that's larger than what would be optional on all but the most expensive of high end milling machines.  Mills are often characterized by their high torque, low RPM spindles and their highly accurate but sometimes slow feed rates.  Hybrid Mills provide the High Torque necessary for machining all non-ferrous materials, advanced composites, & many ferrous metals, but without sacrificing the high RPM that are sometimes necessary for High Speed machining of aluminums, fiber reinforced plastics, PVC, carbon fiber, graphite, a-cell, phenolic, and many more materials.  Wet or dry machining of composites, ferrous, and non-ferrous materials has never been easier, faster, or more cost effective.

Standard Features

  • 2 Year Limited Warranty
  • Factory Provided 24/7/365 After Hours Emergency Tech Support
  • Factory Provided Onsite Machine Installation and Training
  • Factory Provided Advanced Technical & Applications Support
  • Factory Provided In Depth Remote Online Diagnostics
  • 4-Pole, reversible, 22,000 RPM High Torque Spindle
  • HSK-63F Spindle Taper and Tool Holders (HSK 63A available)
  • Over 36 Inches of Z-Axis Clearance & 41 inches of Z-Axis stroke standard
  • Finite Element Analysis used Extensively in the Engineering Process
  • Thermal Heat Treated, Stress Relieved, & Normalized One-Piece Steel Machine Base
  • Fixed Bridge & Engineered Steel Columns, Increase Weight, Mass, & Rigidity
  • Std. 24 Position, External Access, Dynamic Automatic Rotary Tool Changer
  • Twin Tables Can Operate Locked Together or Independently for Pendulum Processing
  • Compact Design Saves Valuable Shop Floor Space
  • Intelligent Design Allows for Easy and Loading and Unloading
  • C.R. Onsrud High-Flow Universal Vacuum Table System with Low Vacuum Sensing
  • Independently Controlled Vacuum Zones for Each Table
  • Comes Equiped with Choice of Flow Through or Dedicated Spoil Board
  • OSAI 10/510 CNC Controller with Integrated Touch Screen PC (Fanuc option available)
  • 4-Port Ethernet Connection, USB, and Serial Connectivity, for Easy Network Integration
  • Full 3D capability, Helical Interpolation, and Simultanious 5-Axis Motion Standard
  • Synchonious Tapping Capability, Capable of Rigid Tapping or Thread Milling
  • Air Conditioned Electrical Cabinets
  • Automatic Grease Lubercation System
  • Full Machine Enclosure with Internal Lighting, and Chip Collection Pan
  • MQL or Flood Coolant Capable

Model Number



Number of Axes

5 standard (additional available)

Table Size

61in x 98in

74in x 148in

Approx. Machine Footprint

10ft x 15ft

10ft x 19ft

Z Clearance


X- Axis Travel



Y-Axis Travel*



Z-Axis Travel


Machining Speed


X&Y Rapid Traverse


Number of Spindles

1 standard; dual process available

Standard Spindle

25HP; 4-Pole; 22,000rpm (33HP available)

Tool Shank

HSK 63F (HSK 63A available)

Standard Tool Capacity


Vacuum Zones

2 standard (1 per table)

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